Application

  • Shot Blasting & Surface Preparation – Removes heavy metallic grit, abrasives, and blasting media.
  • Woodworking & Furniture – Captures sawdust, wood chips, and shavings.
  • Cement Plants & Construction – Collects clinker dust, raw meal dust, and cement fines.
  • Mining & Quarrying – Separates ore dust, rock particles, and stone fines.
  • Foundries & Steel Plants – Handles furnace slag dust, casting sand, and scale.
  • Boilers & Power Plants – Removes fly ash and coarse combustion particles.
  • Agriculture & Food Processing – Captures husk, grain dust, and coarse agricultural particles.

Cyclone Dust Collector

The Cyclone Dust Collector is a tried-and-tested technology that operates on the principle of Centrifugal Separation. It is designed to remove Large, Coarse & Abrasive Dust Particles from industrial air streams before they reach downstream filtration systems. Unlike filter-based dust collectors, cyclones do not rely on consumable media like bags or cartridges, which makes them Rugged, Cost-Efficient & Low-Maintenance.

The cyclone is constructed from heavy-duty mild steel or stainless steel and features a Cylindrical Upper Body, Conical Lower Section, Vortex Finder & Hopper for dust collection. Air enters tangentially, creating a high-speed vortex. Due to centrifugal force, heavy particles are thrown toward the walls and fall into the hopper, while the cleaned air exits through the top outlet.

Standard / Customization

  • Airflow Capacity: 1,000 – 50,000 m³/hr.
  • Construction: Mild steel, abrasion-resistant steel, or stainless steel for corrosive/food-grade applications.
  • Design Options:
    • Single CycloneTwin Cyclone
    • Multi-Cyclone banks (8–24 small cyclones in one unit for high efficiency)
  • Dust Discharge: Bin collection, rotary airlock valves, screw conveyors.
  • Optional Features:
    • Spark arrestors for high-temperature operations.
    • Wear-resistant ceramic or rubber linings.
    • Explosion-proof configurations for hazardous dust.
    • Integration with bag filters or cartridge collectors for multi-stage dust collection.
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Features:

  • Robust construction with High-Thickness Steel for long life.
  • No moving parts – ensures Minimal Maintenance.
  • Capable of handling High Dust Loads continuously.
  • Modular design allows Easy Expansion.
  • Works effectively in High-Temperature Environments (up to 400°C with special lining).
  • Optional abrasion-resistant and anti-corrosive linings.
  • Easy dust disposal with bins, screw conveyors, or rotary valves.
  • Low-pressure drop design for Energy-Efficient Performance.
  • Can be installed indoors or outdoors.

Specializations:

  • Industry standard for Coarse Dust Separation.
  • Works continuously with No Downtime.
  • Cost-effective primary separator before fine filtration systems.
  • Highly reliable in Foundries, Steel, Cement & Power Plants.
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Working Principle

  1. Inlet: Dust-laden air enters tangentially into the cylindrical body of the cyclone.
  2. Vortex Formation: The tangential entry creates a strong circular airflow (outer vortex).
  3. Separation: Due to centrifugal force, heavy particles move outward toward the walls.
  4. Downward Flow: These particles lose velocity and slide down into the conical section.
  5. Collection: Dust accumulates in the hopper and is discharged through rotary valves or bins.
  6. Clean Air Exit: The lighter, clean air moves upward in an inner vortex and exits from the top outlet duct.

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